High-Temperature Resistant PVC Film
High-temperature resistant PVC film is a modified polyvinyl chloride film that significantly improves the heat resistance of traditional PVC by adopting special heat-resistant additives and polymer polymerization technology. High-temperature resistant film maintains good flexibility, chemical corrosion resistance and processing performance in long term high-temperature environments. POLYSAN high-temperature resistant PVC film complies Reach/RoHS standard, is eco-friendly plastic film.
Production Introduction
PVC film has poor high-temperature resistance, whose continuous operating temperature range is between 50°C and 60°C, with short-term tolerances of 70°C -90°C. Exceeding the limit temperature can cause softening, deformation, decomposition, discoloration, and brittleness, which impacting the lifespan of the finished product. High-temperature-resistant PVC film can typically withstand continuous operating temperatures of 90°C to 105°C and can even withstand short-term temperatures exceeding 120°C while maintaining the mechanical strength, color, and flexibility, extending the product's lifespan.
Production Parameter
Product Name | High-Temperature Resistant PVC Film |
Material | PVC Resin, High-Resistant Additives, Polymer Plasticizer |
Color | Super Clear/Normal Clear/Matte Color Customized |
Thickness | 0.05-2.5mm |
Max Width | 2000mm |
Hardness | 22-60PHR |
Working Temperature | 90°C -120°C |
Process Type | Calendering |
MOQ | 1000kgs |
Standard | EN71-3,ROHS,REACH,CA65,6P/17P/23P free, BPA free |
When PVC film is exposed to high temperatures, it undergoes physical and chemical changes.
1. Physical Changes
Softening and Deformation-- When temperatures exceed the glass transition temperature (Tg) and Vicat softening point, the film softens and permanently deforms under pressure.
Shrinkage--Internal stress within the film is released upon heating, resulting in dimensional shrinkage.
Yellowing--The darkening of the color is caused by the formation of polyene structures (conjugated double bonds) from the dehydrogenation of HCl.
Brittleness--Molecular chain breakage and cross-linking reactions lead to a decrease in mechanical strength and brittle film.
2. Chemical Risks
Release of HCl gas--Corrosive and irritating, harmful to equipment and human health.
Volatilization of plasticizers--Hardens the film and may pollute the environment.
Flammability--Burns at extremely high temperatures, producing large amounts of smoke and toxic gases.
The high-temperature resistance of PVC film can be adjusted through formulation.
Heat stabilizers-- the most critical additives, which effectively slow thermal degradation by absorbing HCl, replacing unstable chlorine atoms, and neutralizing free radicals.
Fillers-- calcium carbonate and talc. Appropriate amounts of fillers can provide some insulation and structural support for PVC film
Production Application
High-temperature PVC film is an ideal functional plastic film material for many high-temperature working environments.
Automotive interiors--Required to withstand summer temperatures reaching 80-90°C.
Home appliance industry--Decorative films for refrigerator door panels, washing machine control panels, air conditioner vent grilles, and water heater housings.
Packaging industry--Medical device packaging requiring high-temperature sterilization, and heat-shrink labels for food.
Architectural films-- In areas with strong sunlight, higher heat resistance is required to prevent deformation.